100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. Suppose if you have a wireless remote, connect the remote control box to the solenoid box. Tighten fasteners to the listed torque values. Winch Motor: 2. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. Handlebar Control Switch: 3. Wireless Winch Wireless Winch Remote Control Badland Winches $64.90 3500 Lb 3500 Lb Atvpowersport 12v Electric Winch With Wire Rope Remote Control $212.95 Aircraft Grade Wire Rope. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. They are designed and branded by Harbor Freight as Badland ZXR winches. 3491 Mission Oaks Blvd. Cable: 7. This does not influence the price or reviews. An installation manual is also part of the package. After intensive testing and experiments, this device is designed with advanced technology. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Frequency (hz)315 Mhz. Do not route electrical cables near sharp edges or parts that will move or become hot. Always ensure the product compatibility with your vehicle before ordering and ensure you read the badland winch wiring diagram. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Owner's Manual & Safety Instructions (PDF) Item 63770; Badland 63770 ZXR 12000 lb. I recently converted it to synthetic rope, which I purchased from another vendor. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. 120 volt Badland Winch. Do not use thinner/longer cables or link multiple cables together. Badland 63769 ZXR 9000 lb. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. Read all instructions. Remove the top cover of the Solenoid Box to drill holes for mounting screws. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Do not operate the winch at extreme angles. What other Badland 2500 winch parts do you think are perfect? It is relatively easy and manageable with the Badland Winches. However, the brand does not provide winch accessories as widely as other winch brands do. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Remote Control: 4. Don't get scammed by websites pretending to be Harbor Freight. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. Winch with Wire Rope. Do not lean over or come in contact with battery while making connections. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. Thanks. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Next, mount the unit at the bumper of your vehicle. Universal Badland winch wired remote control, Best Badland Winch Remote For Replacement. of tension. How do I get the hardware. Has anyone else been successful in finding replacement parts ? For using wireless remote, attach the remote controller switch to the solenoid. I have a badlands 12000 lb capacity winch. The company offers a 65-feet long cable with this product. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. The red wire is connected from the solenoid box to the battery positive side. If you are buying a winch for the first time, there will be several queries in your mind. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. tension before use. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Also, guard the cables between the solenoid and the winch from excessive heat. (Wire rope enters/exits at the bottom.). Proof of purchase date and an explanation of the complaint must accompany the merchandise. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. Mounting Plate: 3. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. Truck/SUV Winch Owner's Manual Harbor Freight Tools 12000 lb. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. According to the diagram below, attach the black/red/yellow cable from the solenoid box to the winch. The items listed here are very good items. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. The red indicator light will flash during the operation. Badland 18000 Winch Installation & Instructions Manual: Download. If voltage is present, replace motor. Im looking for a replacement tension plate for my 2500# badlands winch. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. I bought a 12000 zxr last year but never opened it until yesterday. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Badland Winch Parts, Replacements & Accessories. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. It is perfect for the Badland 2500 lb winch. Do not place finger(s) through hook. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Specifications Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Just have to look up or call customer service. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Always wear good heavy-duty leather gloves when working the winch. The original was a Warn 2000, but was completely gutless. This illustration shows a kink about to form. Always wearheavy-duty leather gloveswhen handling the winch. Only use a 12V automotive (or equivalent) battery, in good condition. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. Yes, these units are waterproof. This enables better control of the winch in unexpected situations. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. I do a review and install some new parts. The book said relay. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. A circuit breaker can act as a disconnect at the push of a button. The result of all their efforts is a winch that can withstand even the roughest and tough conditions. 2. Required fields are marked *. A double line system should be used whenever possible. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. The winch still runs. The brand is unimportant. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. Since there are no 3000 lb winches listed, which electronics should I try? Winching with a vehicle s transmission in gear or park may damage the transmission. Weve covered most of the badland winch parts that you can need for the replacements or upgrades. Do not use damaged equipment. The first time was on warranty. Badland winches are known for durability, fair price, and easy maintenance. Press and hold the remote switch for approximately 2 seconds to start using the winch. Due to continuing improvements, actual product may differ slightly from the product described herein. This rope is 3/16 inch thick and is 50 feet long. View Available Parts. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. 1 BADLAND WINCHES 12,000 lb. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Later tighten them with the help of a drill. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Thanks Clarence. 3. Non-skid footwear is recommended. Thanks for your help. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Always examine the working conditions of your winch before using it on the trail. Safety Precautions:Take extra caution in every winching situation. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. Let us know what you think in the comments section! Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Can anyone help, thanks. 1. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. New Badland ZXR 12000 winch, never been out of the factory box. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? The same thing happened to my replacement winch. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. I have a 2000 winch and use it to load my golf cart on the trailer. This item can only be purchased on www.buya.com with "In-store pickup" only. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. In this section, we have answered some important questions that might help you understand the product better. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Nothing there nor Ebay. Winch, Badland ZXR 12000 lb. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. Whether your vehicle is stuck in a pit or a muddy pool, having a winch with you can be of great help. According to the wiring diagram below, attach the black/red/yellow cable from the solenoid box to the winch. This begs the question, what winch parts can be used with Badland winches? And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. The build of the fairlead is stainless steel. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Install the winch using hardware specified on the specification chart. Remove old Wire Rope and attach new assembly. Refer to Relocating the Control Box on page 8. Badland Zxr 12000 Winch Wiring Diagram In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. Do not loop the wire rope around object and hook onto itself. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Like the previous one, connect the black, red, and yellow cables with the winch. Have the winch serviced by a qualified repair person using only identical replacement parts. Will the new electronics parts that are available work on this winch? Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. Recoil the wire rope back into the winch under at least 500 lb. The Badland will be made in China using parts sourced horribly. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Or trade for a new Apex 5500 long drum winch or equivalent. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Otherwise, wire rope may bind during operation. Secure the solenoid assembly in place with mounting screws. Harbor Freight replaced it no problem. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. , connect the remote control box to the solenoid box. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Non-skid footwear is recommended. Prevent entanglement. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Industrial/Tow Truck Electric Winch Owner's Manual Save my name, email, and website in this browser for the next time I comment. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? To use the wireless remote, lift the socket cover to plug the remote switch. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Insert the Pendant connector into the Socket. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. I cant find anyone that has them, can anyone help, thanks. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. Harbor Freight sells the Badland universal channel winch mount plate for the 12,000 pound winch. BADLAND ZXR 12,000 lb. Stay alert, watch what you are doing and use common sense when operating. I just bought another Bad Lands 2500 and replaced it on my Polaris. Universal Badland winch wired remote control supporting all the models. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. my cover got cracked and broken. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Badland does not have a very wide variety of products as Warn or Smittybilt. A good advantage you can get with this fairlead is that it looks cool. Lubricate the wire rope occasionally with a light oil. This is especially important before rigging, installing, free spooling, or servicing. Keeping a constant focus is more critical. Secure load after moving. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. I understand the alligator, are you looking for a controller box or a controller box? One possible reason for this could be the exceptional amount of weight the device has to carry. Theyre independent, uncut and unsponsored. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. If not available , then a new controller from another winch could work. The operator and assistants must carefully plan usage to prevent accidents. Also, they protect your hands from scratches and injuries. The company focuses on the customer experience that this product provides. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Allow to drain and dry. No warranty. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Stay out of the direct line that the wire rope is pulling. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Do not power the hook all the way into the fairlead or winch. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Different features have been incorporated in it, which were previously not available in any model. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. It is in the signature Mile Marker orange and black color. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. To use the wired remote control, attach the To use the wired remote, attach the remote cable to the remote socket on the control box. Winch motor will be hot during and after use. It is too late to reverse the damage at this point, the wire rope must be discarded. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. Do not use winch in overwind orientation. Use as intended only. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. John Calhoun, I have searched everywhere too and cannot find a box, let me know if you find one please and I will too. Drill holes appropriate for the hardware at the marked locations. All rights reserved. They are appropriately priced, and are easy to install. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. Battery weak, recharge. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Do not wear loose clothing or jewelry, as they can be caught in moving parts. They have made the installation relatively easy as compared to other competing models. It is tough and looks like it can last a very long time. This will ensure that the safety of the winch is maintained. They are very popular and have been a default for 44 vehicles. This can cause damage to the object being pulled, and kink or fray the wire rope. Hook onto the object using a pulling point, tow strap or chain. If unreadable or missing, contact Harbor Freight Tools for a replacement. Part of that warranty includes free replacement parts on some of the hardest hit parts of your gear - buckles and zipper pulls. NO LOCKING MECHANISM. When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. The sharp borders help the cable from getting damaged. Your email address will not be published. Drum: 6. Tools required for assembly and service may not be included. This makes it ideal for outdoor use, especially in humid and rainy climates. Wear restrictive hair covering to contain long hair. It is affordable yet features extreme power and efficient, advanced design. Badland ZXR 12000 Winch Wiring Diagram. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Apply 12 volts to coil terminals directly. Email our technical support at: productsupport@harborfreight.com. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Although this winch offers excellent power, its speed is a bit disappointing. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Move Clutch Handle to the Released position. Check the Winch's electrical connections. It's simple: However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion. This is a kinked wire rope that has been straightened out. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Attach the Circuit Breaker to the Positive Terminal on the battery. Please familiarize yourself with the operation of your winch before using it. Could you tell me where to locate info for this part and price. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Battery in a box sounds like it will work, plus a set of jumper cables, assuming this is for occasional personal use. These include: IP66 Rated Weatherproof Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. A moment of inattention while operating winches may result in serious personal injury. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Heres how you can do that: Thats all there is to it. However, that is not the case with this unit. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Do not submerge winch in water. Badland is a winch brand that provides good quality winches. Oversized item: cannot be shipped to Alaska or Hawaii. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. It is permanently damaged and must not be used. This step is necessary to ensure your safety while using the unit. This wire rope is kinked. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. It offers a high-quality cable rope that is made with aircraft-grade materials. lb. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. Any help would be appreciated. Please read our review of this wireless remote switch. It stops the cable from rolling back to prevent accidents and injuries. If relocating the Control Box is necessary or desired, perform the removal and installation of cables to the Winch before mounting. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. It's just that simple! When installing your solenoid, minimize the cable length by keeping close to the winch. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. The only useful piece of equipment under such conditions is a winch that can pull your vehicle out of a muddy pit. hj60 pictures/PDF maintenance manuals storage: HF has parts. Wear restrictive hair covering to contain long hair. This device is also built to withstand high amounts of water without the danger of any short-circuit. You should keep in mind the following points before buying this product. Obey all safety messages that follow this symbol to avoid possible injury or death. WinchMania is reader supported and may earn from qualifying purchases through affiliate links. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful.